Vari Lite Virtuoso DX Manuel de service

02.9663.0010VL1000™ ERS LuminaireService Manual

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALx 23-Oct-02 02.9663.0010 DAVERTISSEMENT:DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE A

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL82 23-Oct-02 02.9663.0010 DBarrel Assembly (continued)Figure 3-18: Barrel Assembly1 (x2)245678910 (x

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 83Lens #6 Assembly21.9663.1760 Rev 0Refer to Figure 3-19.Figure 3-19: Lens #6 A

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL84 23-Oct-02 02.9663.0010 DLens #7 Assembly21.9663.1770 Rev 0Refer to Figure 3-20.Figure 3-20: Lens

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 85Lens #8 Assembly21.9663.1780 Rev BRefer to Figure 3-21.Figure 3-21: Lens #8 A

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL86 23-Oct-02 02.9663.0010 DFan Assembly23.9663.2009 Rev CRefer to Figure 3-22.Figure 3-22: Fan Assem

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 87Pulley Side Rail Assembly21.9663.1033 Rev BRefer to Figure 3-23.Figure 3-23:

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL88 23-Oct-02 02.9663.0010 DSensor Side Rail Assembly21.9663.1034 Rev BRefer to Figure 3-24.Figure 3-2

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 89Incandescent Gobo Wheel Assembly21.9663.1200 (T/TS) Rev PRefer to Figure 3-25.

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL90 23-Oct-02 02.9663.0010 D31 55.6512.0001 1EAWASHER, #4 SPLIT LOCK32 55.6538.0001 1EASCREW, #6 LOCK

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 91Incandescent Gobo Wheel Assy (continued)Figure 3-25: Incandescent Gobo Wheel

AVISO SOBRE SEGURIDAD02.9663.0010 D 23-Oct-02 xiAviso sobre SeguridadEs muy importante leer TODA la información e instrucciones sobre seguridad que se

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL92 23-Oct-02 02.9663.0010 DTemperature Sensor Electrical Assembly23.9663.1248.01 (T/TS) Rev A23.9663.

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 93Arc Gobo/Dimmer Bulkhead Assembly21.9663.1600 (A/AS) Rev NRefer to Figure 3-27

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL94 23-Oct-02 02.9663.0010 D31 53.6537.0001 1EASCREW, 4-40 X 5/8" PPB (VL 1)32 53.6543.0001 1EAS

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 95Arc Gobo/Dimmer Bulkhead (continued)Figure 3-27: Arc Gobo/Dimmer Bulkhead Ass

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL96 23-Oct-02 02.9663.0010 DGobo Wheel Assembly21.9663.1201 Rev BRefer to Figure 3-28.Figure 3-28: Go

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 97Gobo Bulkhead FAB Assembly22.9663.1226 Rev MRefer to Figure 3-29.Figure 3-29:

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL98 23-Oct-02 02.9663.0010 DGobo/Dimmer Bulkhead FAB Assembly22.9663.1232 Rev LRefer to Figure 3-30.Fi

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 99Dimmer Wheel Assembly22.9663.1629 Rev DRefer to Figure 3-31.Figure 3-31: Dimm

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL100 23-Oct-02 02.9663.0010 DWheel Sensor PCB24.9663.1230 Rev DRefer to Figure 3-32.Figure 3-32: Whee

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 101Index Sensor PCB24.9663.1231 Rev BRefer to Figure 3-33.Figure 3-33: Index Se

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALxii 23-Oct-02 02.9663.0010 DADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL102 23-Oct-02 02.9663.0010 DShutter Assembly21.9663.1300 Rev QRefer to Figure 3-34.No. Item Qty. UM.

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 10328 53.6616.0001 7EASCREW, 6-32 X 3/4" PPZ29 55.2178.0002 1EACABLE ANCHO

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL104 23-Oct-02 02.9663.0010 DShutter Assembly (continued)Figure 3-34: Shutter Assembly25223203318176

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 105Shutter 6 Rollers Assembly21.9663.1350 Rev 0Refer to Figure 3-35.No. Item Qty

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL106 23-Oct-02 02.9663.0010 D28 55.3301.0006 6EAWASHER, #6 FLAT SS29 55.3303.0006 4EAWASHER, #6 LOCK I

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 107Shutter Assembly (continued)Figure 3-35: Shutter 6 Rollers Assembly14324 (x2

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL108 23-Oct-02 02.9663.0010 DBeam-Size Iris Assembly21.9663.1400 Rev DRefer to Figure 3-36.Figure 3-36

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 109Rear Head Assembly21.9663.1002.01 Rev J (T/TS)21.9663.1002.11 Rev J (A/AS)Ref

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL110 23-Oct-02 02.9663.0010 DRear Head Assembly (continued)Figure 3-37: Rear Head Assembly1 (x3)23 (x

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 111Bulkhead Assembly21.9663.1101.01 (T/TS) Rev G21.9663.1101.11 (A/AS) Rev GRefe

SAFETY NOTICE (JAPANESE)02.9663.0010 D 23-Oct-02 xiiiUV:1. VARI❋LITE® Philips Osram HIDMSR400MSR575HR4. VARI❋LITE®:1. VARI❋LITE®2. VARI❋LITE®

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL112 23-Oct-02 02.9663.0010 DBack Cap Assembly21.9663.1127.01 (T/TS) Rev D21.9663.1127.11 (A/AS) Rev D

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 113Back Cap Assembly (continued)Figure 3-39: Back Cap Assembly1 (x2) (T/TS ONLY

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL114 23-Oct-02 02.9663.0010 DNotes

ILLUSTRATED PARTS BREAKDOWN : YOKE ASSEMBLY 302.9663.0010 D 23-Oct-02 115Yoke AssemblyYoke Legs Assembly21.9663.1850.01 (T/TS) Rev C21.9663.1850.11 (A

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL116 23-Oct-02 02.9663.0010 DYoke Legs Assembly (continued)Figure 3-40: Yoke Legs Assembly2 (x2)3 (x2

ILLUSTRATED PARTS BREAKDOWN : YOKE ASSEMBLY 302.9663.0010 D 23-Oct-02 117Tilt Motor Assembly21.9663.1816 Rev BRefer to Figure 3-41.Figure 3-41: Tilt

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL118 23-Oct-02 02.9663.0010 DIgnitor PCB24.9661.1125 Rev DRefer to Figure 3-42.Figure 3-42: Ignitor P

ILLUSTRATED PARTS BREAKDOWN : YOKE ASSEMBLY 302.9663.0010 D 23-Oct-02 119Pan/Tilt Encoder PCB Assembly24.9661.0629 Rev 0Refer to Figure 3-43.Figure 3-

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL120 23-Oct-02 02.9663.0010 DCrossmember Assembly21.9663.1811.01 (T/TS) Rev D21.9663.1811.11 (A/AS) Re

ILLUSTRATED PARTS BREAKDOWN : YOKE ASSEMBLY 302.9663.0010 D 23-Oct-02 121Crossmember Assembly (continued)Figure 3-44: Crossmember Assembly20141521131

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALxiv 23-Oct-02 02.9663.0010 D:UV1. VARI❋LITE® UV HID::RF1.Class A1.Lamp Power-Up State L ON/ L OFF

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL122 23-Oct-02 02.9663.0010 DInner Crossmember Assembly21.9663.1812 Rev BRefer to Figure 3-45.Figure 3

ILLUSTRATED PARTS BREAKDOWN : YOKE ASSEMBLY 302.9663.0010 D 23-Oct-02 123Outer Crossmember Assembly21.9663.1813 Rev ARefer to Figure 3-46.Figure 3-46:

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL124 23-Oct-02 02.9663.0010 DPan Motor Assembly21.9663.1815 Rev BRefer to Figure 3-47.Figure 3-47: Pa

ILLUSTRATED PARTS BREAKDOWN : YOKE ASSEMBLY 302.9663.0010 D 23-Oct-02 125Pan Tube Assembly21.9663.1819.01 (T/TS) Rev G21.9663.1819.11 (A/AS) Rev GRefe

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL126 23-Oct-02 02.9663.0010 DPan Tube Assembly (continued)Figure 3-48: Pan Tube Assembly24 - A/AS onl

ILLUSTRATED PARTS BREAKDOWN : YOKE ASSEMBLY 302.9663.0010 D 23-Oct-02 127DMX Input PCB Assembly24.9663.1830 Rev ARefer to Figure 3-49.Figure 3-49: DM

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL128 23-Oct-02 02.9663.0010 DNotes

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 129CablesArc Power Input (Pigtail) Cable Assembly25.9663.1921 Rev DRefer to Figure 3-50

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL130 23-Oct-02 02.9663.0010 DArc Power Input Cable Assembly (continued)Figure 3-50: Arc Power Input (

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 131Pan EOT Cable Assembly25.9663.2001 Rev 0Refer to Figure 3-51.Figure 3-51: Pan EOT C

TABLE OF CONTENTS02.9663.0010 D 23-Oct-02 xvTable of ContentsIntroductionDisclosure ...

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL132 23-Oct-02 02.9663.0010 DTilt COT Cable Assembly25.9663.2002 Rev 0Refer to Figure 3-52.Figure 3-52

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 133AC Line Input Cable Assembly25.9663.2015 Rev ARefer to Figure 3-53.Figure 3-53: AC

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL134 23-Oct-02 02.9663.0010 DIncandescent LVS AC Input Cable Assembly25.9663.2016.01 Rev 0Refer to Fig

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 135Arc LVS AC Input Cable Assembly25.9663.2016.11 Rev 0Refer to Figure 3-55.Figure 3-55

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL136 23-Oct-02 02.9663.0010 DLVS Chassis Ground Cable Assembly25.9663.2017 Rev BRefer to Figure 3-56.F

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 137Head to Backcap Ground Cable Assembly25.9663.2018 Rev CRefer to Figure 3-57.Figure 3

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL138 23-Oct-02 02.9663.0010 DYoke to Head Ground Cable Assembly25.9663.2019 Rev ARefer to Figure 3-58.

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 139Pan/Tilt Control Cable Asembly25.9663.2020 Rev ARefer to Figure 3-59.No. Item Qty. U

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL140 23-Oct-02 02.9663.0010 DPan/Tilt Control Cable Asembly (continued)Figure 3-59: Pan/Tilt Control

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 141Ballast Control Link Cable Assembly25.9663.2021 Rev 0Refer to Figure 3-60.Figure 3-6

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALxvi 23-Oct-02 02.9663.0010 DShutter Assembly Replacement...

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL142 23-Oct-02 02.9663.0010 DData I/O Link Cable Assembly25.9663.2022 Rev ARefer to Figure 3-61.Figure

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 143LVS DC Output Cable Assembly25.9663.2024 Rev ARefer to Figure 3-62.Figure 3-62: LVS

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL144 23-Oct-02 02.9663.0010 DIncandescent Power Input Cable Assembly25.9663.2030 Rev ARefer to Figure

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 145Incandescent Lamp Power Cable Assembly25.9663.2033 Rev ERefer to Figure 3-64.Figure

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL146 23-Oct-02 02.9663.0010 DArc Power to Ignitor Cable Asembly25.9663.2035 Rev BRefer to Figure 3-65.

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 147Ignitor to Lamp Socket Cable Assembly25.9663.2036 Rev BRefer to Figure 3-66.Figure 3

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL148 23-Oct-02 02.9663.0010 DShutter Harness Cable Assembly25.9663.2040 Rev CRefer to Figure 3-67.No.

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 149Shutter Harness Cable Assembly (continued)Figure 3-67: Shutter Harness Cable Assemb

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL150 23-Oct-02 02.9663.0010 DColor/Gobo/Lens Harness Cable Assembly25.9663.2050 Rev HRefer to Figure 3

ILLUSTRATED PARTS BREAKDOWN : CABLES 302.9663.0010 D 23-Oct-02 151Color/Gobo/Lens Cable Assembly (continued)Figure 3-68: Color/Gobo/Lens Harness Cabl

TABLE OF CONTENTS02.9663.0010 D 23-Oct-02 xviiDimmer Wheel Assembly ...

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL152 23-Oct-02 02.9663.0010 DNotes

ILLUSTRATED PARTS BREAKDOWN : ARC BALLAST ASSEMBLY 302.9663.0010 D 23-Oct-02 153Arc Ballast AssemblyArc Ballast Assembly21.9663.1900 Rev ERefer to Fig

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL154 23-Oct-02 02.9663.0010 D29 53.6607.0002 4EASCREW, 6-32 X 1/4" PFB30 55.2001.0008 2EAPCB SUPP

ILLUSTRATED PARTS BREAKDOWN : ARC BALLAST ASSEMBLY 302.9663.0010 D 23-Oct-02 155Arc Ballast Assembly (continued)Figure 3-69: Arc Ballast Assembly26 (

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL156 23-Oct-02 02.9663.0010 D625W Ballast PCB24.9663.1901 Rev BRefer to Figure 3-70.No. Item Qty. UM.

ILLUSTRATED PARTS BREAKDOWN : ARC BALLAST ASSEMBLY 302.9663.0010 D 23-Oct-02 15727 60.1420.5105 2EARES, 1/4W 5% 510.0 K CF R114 & R11528 60.14

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL158 23-Oct-02 02.9663.0010 D59 62.3033.0331 1EACAP, 330PF 3000VDC 20% CERAMIC DISC C11360 62.4009.

ILLUSTRATED PARTS BREAKDOWN : ARC BALLAST ASSEMBLY 302.9663.0010 D 23-Oct-02 159Figure 3-70: 625W Arc Ballast PCB89 82.5323.0001 4EADIODE, MUR460 600

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL160 23-Oct-02 02.9663.0010 D625W Ballast Rider PCB24.9663.1902 Rev ARefer to Figure 3-71.No. Item Qty

ILLUSTRATED PARTS BREAKDOWN : ARC BALLAST ASSEMBLY 302.9663.0010 D 23-Oct-02 16121 60.9463.5113 2EARES, 1/8W 1% 5.11 K 200V CHP THK FLM SMT1206

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALxviii 23-Oct-02 02.9663.0010 DAppendix A. Technical BulletinsVL1000 ERS Luminaire Technical Bulleti

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL162 23-Oct-02 02.9663.0010 D41 62.4000.0105 14EACAP, .1UF 50V 20% CER CHIP SUR MT Z5U EIA0805C306, C3

ILLUSTRATED PARTS BREAKDOWN : ARC BALLAST ASSEMBLY 302.9663.0010 D 23-Oct-02 163Figure 3-71: 625W Ballast Rider PCB61 82.5358.0001 1EADIODE, ZM4747A

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL164 23-Oct-02 02.9663.0010 D575W Ballast I/O Cable Assembly25.9663.1907 Rev BRefer to Figure 3-72.No.

ILLUSTRATED PARTS BREAKDOWN : ARC BALLAST ASSEMBLY 302.9663.0010 D 23-Oct-02 165575W Ballast I/O Cable Assembly (continued)Figure 3-72: 575W Ballast

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL166 23-Oct-02 02.9663.0010 DNotes

02.9663.0010 D 23-Oct-02 167APPENDIX A.Technical BulletinsTechnical BulletinsTechnical BulletinsTechnical BulletinsVL1000 ERS Luminaire Technical Bull

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL168 23-Oct-02 02.9663.0010 DNotes

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 169Wiring and Schematic DiagramsVL1000 Incandescent Wiri

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 170VL1000 Incandescent Wiring Diagram - Sheet 2 of 2

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 171VL1000 Arc Wiring Diagram - Sheet 1 of 2

INTRODUCTION : DISCLOSURE02.9663.0010 D 23-Oct-02 1IntroductionDisclosureThis technical manual is confidential property of Vari-Lite, Inc. All informa

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 172VL1000 Arc Wiring Diagram - Sheet 2 of 2

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 173VL1000 Ballast Wiring Diagram

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 174Gobo Wheel Sensor (24.9663.1230 B) Schematic

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 175Gobo Index Sensor (24.9663.1231 A) Schematic

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 176DMX Input PCB (24.9663.1830 A) Schematic

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 177625W Ballast PCB (24.9663.1901 A) Schematic - Sheet 1

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 178625W Ballast PCB (24.9663.1901 A) Schematic - Sheet 2

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 179625W Ballast PCB (24.9663.1901 A) Schematic - Sheet 3

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 180625W Ballast Rider PCB (24.9663.1902 A) Schematic - S

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 181625W Ballast Rider PCB (24.9663.1902 A) Schematic - S

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALii 23-Oct-02 02.9663.0010 DVA R I❋LITE®, Artisan®, VL2®, and VLD® are trademarks owned by Vari-Lite,

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL2 23-Oct-02 02.9663.0010 DCustomer ServiceOur GoalAt Vari-Lite, we are committed to providing you the

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 182Controller PCB (24.9663.1930 F) Schematic - Sheet 1 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 183Controller PCB (24.9663.1930 F) Schematic - Sheet 2 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 184Controller PCB (24.9663.1930 F) Schematic - Sheet 3 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 185Controller PCB (24.9663.1930 F) Schematic - Sheet 4 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 186Controller PCB (24.9663.1930 F) Schematic - Sheet 5 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 187Controller PCB (24.9663.1930 F) Schematic - Sheet 6 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 188Controller PCB (24.9663.1930 F) Schematic - Sheet 7 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 189Controller PCB (24.9663.1930 F) Schematic - Sheet 8 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 190Controller PCB (24.9663.1930 F) Schematic - Sheet 9 o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL REFERENCE FOLD-OUTS02.9663.0010 D 23-Oct-02 191Controller PCB (24.9663.1930 F) Schematic - Sheet 10

02.9663.0010 D 23-Oct-02 3CHAPTER 1.DescriptionDescriptionDescriptionDescriptionThis chapter provides an overview of luminaire features, components an

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL4 23-Oct-02 02.9663.0010 DFeaturesStandard FeaturesVL1000 Ellipsoidal Reflector Spotlight (ERS) lumin

DESCRIPTION : COMPONENT DESCRIPTIONS 102.9663.0010 D 23-Oct-02 5Component DescriptionsExternal Luminaire ComponentsThe following illustration shows t

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL6 23-Oct-02 02.9663.0010 DLuminaire Internal Head ComponentsThe following illustration shows the majo

DESCRIPTION : COMPONENT DESCRIPTIONS 102.9663.0010 D 23-Oct-02 7Luminaire Internal Yoke ComponentsThe following illustration shows the major sub-asse

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL8 23-Oct-02 02.9663.0010 DArc Ballast UnitAn external ballast unit is included with VL1000 arc models

DESCRIPTION : PRINCIPLES OF OPERATION 102.9663.0010 D 23-Oct-02 9Principles of OperationVL1000 Incandescent Source LuminaireVL1000 Incandescent Block

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL10 23-Oct-02 02.9663.0010 DVL1000 Incandescent Cable RoutingVL 1000INCANDESCENTLVSASSYMCBPCBINCLAMPHE

DESCRIPTION : PRINCIPLES OF OPERATION 102.9663.0010 D 23-Oct-02 11VL1000 575W Arc Source LuminaireVL1000 Arc Block DiagramMAIN CONTROLPCB ASSY24-9663

HOW TO OBTAIN WARRANTY SERVICE02.9663.0010 D 23-Oct-02 iiiHow To Obtain Warranty ServiceA copy of the Vari-Lite, Inc. Limited Warranty was included in

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL12 23-Oct-02 02.9663.0010 DVL1000 Arc Cable RoutingVL 1000575W ARCLVSASSYMCBPCBARCLAMPHEADYOKECHASSIS

DESCRIPTION : PRINCIPLES OF OPERATION 102.9663.0010 D 23-Oct-02 13VL1000 Arc Ballast UnitBallast Block DiagramBA1 - 151 - 14VL1000575W ARC BALLASTRID

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL14 23-Oct-02 02.9663.0010 DNotes

02.9663.0010 D 23-Oct-02 15CHAPTER 2.MaintenanceMaintenanceMaintenanceMaintenanceThis chapter contains test, service, and standard maintenance procedu

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL16 23-Oct-02 02.9663.0010 DTestingRunning Parameter TestsThe luminaire is capable of running self tes

MAINTENANCE : TESTING 202.9663.0010 D 23-Oct-02 17WARNING: Backcap and adjustment knobs will be HOT during lamp operation. Wear gloves and/or use to

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL18 23-Oct-02 02.9663.0010 DMaintenance ProceduresLamp Replacement (Incandescent Model)Parts:1000 WATT

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 19Step 3. Carefully pull backcap straight out of rear head assembly. (It will still be

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL20 23-Oct-02 02.9663.0010 DLamp Replacement (Arc Model)Parts:575 WATT ARC LAMP, MSR575HR (71.2528.057

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 21Step 3. Grip lamp by base and firmly install in socket (Figure 2-4).Figure 2-4: Ins

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALiv 23-Oct-02 02.9663.0010 DCompliance NoticeThis equipment has been tested and found to comply with t

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL22 23-Oct-02 02.9663.0010 DAlign Lamp For Maximum Beam IrradianceAfter a new lamp is installed in eit

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 23Frame or Top Hat ReplacementAn accessory frame holder is provided for the addition o

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL24 23-Oct-02 02.9663.0010 DFront Cover RemovalParts:ASSY, FRONT COVER (22.9663.1038)Tools:#2 Phillips

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 25Rear Head Assembly RemovalThis procedure is necessary in order to access some compon

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL26 23-Oct-02 02.9663.0010 DRotating Gobo ReplacementWARNING: Remove power from luminaire before perf

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 27Step 7. Re-install front cover.Figure 2-9: Rotating Gobo Replacement/CleaningFront

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL28 23-Oct-02 02.9663.0010 DGobo Index Timing Belt AlignmentThe index timing belt (54.9663.1220) must

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 29Step 2. If applicable, lower gobo wheel into place over rotating shaft, fitting whee

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL30 23-Oct-02 02.9663.0010 DGobo Wheel Bulkhead ReplacementParts:ASSEMBLY, GOBO BULKHEAD INCANDESCENT

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 31Step 7. Replace by doing steps 2 through 6 in reverse.Figure 2-12: Gobo Bulkhead As

SAFETY NOTICE02.9663.0010 D 23-Oct-02 vSafety NoticeIt is extremely important to read ALL safety information and instructions provided in this manual

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL32 23-Oct-02 02.9663.0010 DGobo Gear Planet AlignmentEach gear of the gobo wheel assembly must be ali

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 33Figure 2-13: Aligning Gobo Wheel Gearsopen123456Alignment Mark1) Start with center

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL34 23-Oct-02 02.9663.0010 DShutter Assembly ReplacementParts:ASSEMBLY, SHUTTER (21.9663.1300) (Old Ve

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 35Step 4. At Controller PCB, disconnect shutter wiring harness at position marked SHUT

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL36 23-Oct-02 02.9663.0010 DShutter Blade or Rack ReplacementParts:as required:BLADE, SHUTTER, COATED

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 37Step 4. Carefully remove plates and components until blade or rack to be replaced is

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL38 23-Oct-02 02.9663.0010 DEdge/Zoom/Color Bulkhead ReplacementParts:ASSEMBLY, EDGE CONTROL, DIMMER A

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 39Fan/Temp Switch Assembly ReplacementNote: Fan does not operate under normal luminai

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL40 23-Oct-02 02.9663.0010 DBeam-Size Iris Assembly ReplacementNote: This procedure not applicable to

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 41Ignitor PCB ReplacementNote: This procedure not applicable to all units.Parts:PCB A

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALvi 23-Oct-02 02.9663.0010 DWARNING:INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE T

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL42 23-Oct-02 02.9663.0010 DPower Supply ReplacementParts:POWER SUPPLY, 130W +24V/6.3A (69.3126.0150)T

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 43Step 7. Replace power supply by doing steps 2 through 6 in reverse.Figure 2-22: Pow

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL44 23-Oct-02 02.9663.0010 DController PCB ReplacementParts:PCB ASSEMBLY, CONTROLLER (24.9663.1930)Too

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 45Step 6. Replace controller PCB by doing steps 2 through 5 in reverse.Figure 2-23: C

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL46 23-Oct-02 02.9663.0010 DTilt Encoder PCB ReplacementParts:PCB ASSY, PAN/TILT ENCODER (24.9661.0629

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 47Tilt Motor Assembly ReplacementParts:ASSEMBLY, TILT MOTOR (21.9663.1816)Tools:#2 Phi

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL48 23-Oct-02 02.9663.0010 D.Figure 2-25: Tilt Motor Assembly ReplacementYoke Leg Cover6-32x1/2"

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 49Pan Motor Assembly ReplacementParts:ASSEMBLY, PAN MOTOR (21.9663.1815)Tools:#2 Phill

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL50 23-Oct-02 02.9663.0010 DFigure 2-26: Pan Motor Assembly Replacement6-32x1/2"6-32x3/8"Yo

MAINTENANCE : MAINTENANCE PROCEDURES 202.9663.0010 D 23-Oct-02 51DMX Input PCB ReplacementParts:PCB ASSEMBLY, DMX INPUT (24.9663.1830)Tools:#2 Philli

SICHERHEITSHINWEISE02.9663.0010 D 23-Oct-02 viiSicherheitshinweiseEs ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbu

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL52 23-Oct-02 02.9663.0010 DCleaning Optical Lenses and FiltersWARNING: Remove power from luminaire b

02.9663.0010 D 23-Oct-02 53CHAPTER 3.Illustrated Parts BreakdownIllustrated Parts BreakdownIllustrated Parts BreakdownIllustrated Parts BreakdownThis

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL54 23-Oct-02 02.9663.0010 DDrawing TreesVL1000 Incandescent LuminairesFigure 3-1: VL1000 Incandscent

ILLUSTRATED PARTS BREAKDOWN : DRAWING TREES 302.9663.0010 D 23-Oct-02 55VL1000 Incandescent Luminaires (cont.)Figure 3-2: VL1000 Incandscent Luminai

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL56 23-Oct-02 02.9663.0010 DVL1000 Arc LuminairesFigure 3-3: VL1000 Arc Luminaires Drawing Tree (Part

ILLUSTRATED PARTS BREAKDOWN : DRAWING TREES 302.9663.0010 D 23-Oct-02 57VL1000 Arc Luminaires (cont.)Figure 3-4: VL1000 Arc Luminaires Drawing Tree

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL58 23-Oct-02 02.9663.0010 DTop AssemblyIncluded Items Kit28.9663.0001 Rev 0Refer to Figure 3-5.Figure

ILLUSTRATED PARTS BREAKDOWN : TOP ASSEMBLY 302.9663.0010 D 23-Oct-02 59Label LocationsRev ARefer to Figure 3-6.Figure 3-6: Label LocationsNo. Item Q

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL60 23-Oct-02 02.9663.0010 DVL1000 Luminaire20.9663.0001.01 (T) Rev D20.9663.0001.02 (TS) Rev D20.9663

ILLUSTRATED PARTS BREAKDOWN : TOP ASSEMBLY 302.9663.0010 D 23-Oct-02 61Figure 3-7: VL1000 Luminaire16 53.6612.0001 7 EA SCREW, 6-32 X 1/2" P

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUALviii 23-Oct-02 02.9663.0010 D2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Ble

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL62 23-Oct-02 02.9663.0010 DFront Cover Assembly22.9663.1038 Rev ARefer to Figure 3-8.Figure 3-8: Fro

ILLUSTRATED PARTS BREAKDOWN : TOP ASSEMBLY 302.9663.0010 D 23-Oct-02 63Gel Frame Holder Assembly21.9663.1028 Rev ARefer to Figure 3-9.Figure 3-9: Ge

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL64 23-Oct-02 02.9663.0010 DCOT Flag Assembly21.9663.1845 Rev 0Refer to Figure 3-10.Figure 3-10: COT

ILLUSTRATED PARTS BREAKDOWN : TOP ASSEMBLY 302.9663.0010 D 23-Oct-02 65Controller PCB Assembly24.9663.1930 Rev HRefer to Figure 3-11.No. Item Qty. UM

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL66 23-Oct-02 02.9663.0010 D2160.1161.7503 80EARES, 1/16W 1% 7.50 K CHIP THK FLM SMT0402R33, R36, R37,

ILLUSTRATED PARTS BREAKDOWN : TOP ASSEMBLY 302.9663.0010 D 23-Oct-02 673560.9460.1502 1EARES, .1W 5% 150.0 OHM 100V CHIP THICK FILM SMT0805R103660

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL68 23-Oct-02 02.9663.0010 D5072.2129.0001 1EADISPLAY, LCD 8 CHARACTER X1 LINEU405174.1085.0001 4EA

ILLUSTRATED PARTS BREAKDOWN : TOP ASSEMBLY 302.9663.0010 D 23-Oct-02 69Controller PCB Assembly (continued)Figure 3-11: Controller PCB Assembly

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL70 23-Oct-02 02.9663.0010 DNotes

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 71Head AssemblyHead Assembly21.9663.1000.01 (T) Rev B21.9663.1000.02 (TS) Rev B2

NOTES DE SÉCURITÉ02.9663.0010 D 23-Oct-02 ixNotes de sécuritéAvant de procéder à l’installation des produits décrits dans ce guide et de les mettre en

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL72 23-Oct-02 02.9663.0010 DFront Head Assembly21.9663.1001.01 (T) Rev G21.9663.1001.02 (TS) Rev G21.9

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 73Front Head Assembly (continued)Figure 3-13: Front Head Assembly4Either D or E

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL74 23-Oct-02 02.9663.0010 DEdge Control, Zoom, Dimmer & Color Assembly21.9663.1003 Rev DRefer to

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 75Edge Control, Dimmer & Color Assembly (con-tinued)Figure 3-14: Edge Contr

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL76 23-Oct-02 02.9663.0010 DColor Changer Assembly21.9663.1500 Rev KRefer to Figure 3-15.No. Item Qty.

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 77- 41.9663.1502.02 1EAFILTER, COLOR BLUE28 21.9663.1538.03 2EAASSY, AMBER COLOR

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL78 23-Oct-02 02.9663.0010 DColor Changer Assembly (continued)Figure 3-15: Color Changer Assembly26 (

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 79Color Changer Drive Motor21.9663.1501 Rev CRefer to Figure 3-16.Figure 3-16:

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL80 23-Oct-02 02.9663.0010 DCover Plate Assembly21.9663.1534 Rev 0Refer to Figure 3-17.Figure 3-17: C

ILLUSTRATED PARTS BREAKDOWN : HEAD ASSEMBLY 302.9663.0010 D 23-Oct-02 81Barrel Assembly21.9663.1710 Rev BRefer to Figure 3-18.No. Item Qty. UM. Descri